Iron-based
Iron-based powder is a raw material of alloy powder with iron as the main component, which is widely used in the fields of mechanical parts, 3C products, porous materials, tooling materials, magnetic materials, shielding materials, surface coatings, etc., and it is the raw material of powder metallurgy with a large dosage, and it has a high cost performance ratio.
FeCoNi soft magnetic alloy powder
High frequency, low loss · High permeability · Specifically for electromagnetic shielding -80+150 mesh / -150+250 mesh
Process Advantages
High frequency, low loss
High resistivity effectively suppresses eddy‑current losses, while low coercivity reduces hysteresis losses, resulting in excellent energy efficiency under high‑frequency operating conditions.
High magnetic permeability
High initial permeability, optimized magnetic circuit design, and enhanced energy conversion efficiency and device sensitivity.
Wide-temperature stability
The magnetic properties exhibit minimal variation across a wide temperature range and maintain excellent stability even at elevated temperatures.
High sphericity
Prepared by a non‑vacuum gas atomization process, the powder exhibits excellent sphericity, minimal satellite particles, and superior flowability, making it well suited for both powder compaction and additive manufacturing.
Product Real-World Photos & Microscopic Morphology
Electron microscopy microstructure
Spherical FeCoNi soft magnetic alloy powder with smooth particle surfaces, excellent sphericity, and a uniform particle size distribution.
Real-life photos of the powder
Aluminum foil pouch vacuum packaging, with COA report provided.
Magnetic Core/Electromagnetic Shielding Applications
Typical components such as pressed‑molded magnetic cores and electromagnetic shielding housings are widely used in high‑frequency inductors and 5G communication applications.
On FeCoNi Soft Magnetic Alloy Powders
FeCoNi ternary soft magnetic alloy is an important branch within the field of soft magnetic materials. Compared with conventional pure‑iron soft magnetic materials and iron–silicon–aluminum magnetic powder cores, FeCoNi alloys achieve a favorable balance among high saturation magnetic flux density, high permeability, and high resistivity through the synergistic effects of iron, cobalt, and nickel. In high‑frequency applications, they exhibit lower eddy‑current losses and hysteresis losses. This system combines the excellent formability of the face‑centered cubic (FCC) phase with the high saturation magnetization of the body‑centered cubic (BCC) phase, making it a soft magnetic material with outstanding overall performance. By employing a non‑vacuum gas atomization powder‑making process, the resulting powders exhibit good sphericity and tightly controlled oxygen content, enabling compatibility with a variety of forming techniques—including insulating coating, compression molding, metal injection molding (MIM), and additive manufacturing—thus meeting the diverse requirements of high‑frequency inductors, transformer cores, electromagnetic shielding, sensors, and other applications spanning from kHz to MHz frequencies.
Typical grade
| Grade | Fe (wt%) | Co (wt%) | Ni (wt%) | Explanation |
|---|---|---|---|---|
| FeCoNi | Bal. | 21.0-24.0 | 8.0-11.0 | Compatible with powder metallurgy, 3D printing, and compression molding processes. |
* The ingredient ratios can be flexibly customized to suit the customer’s specific application scenarios.
Chemical Composition (wt%)
| Element | Fe | Co | Ni | O | Granularity |
|---|---|---|---|---|---|
| Typical measured values | Bal. | 23.98 | 9.12 | 0.051 | -80+150 mesh |
| Typical measured values | Bal. | 24.08 | 8.98 | 0.025 | -150+250 mesh |
* Oxygen content ≤ 0.20%; low oxygen levels help reduce sintering porosity. Composition ratios can be customized. Data are for reference only; actual results shall be based on the measured Certificate of Analysis (COA).
Particle Size Specifications & Basic Physical Properties
| Particle size specification | D10 (μm) | D50 (μm) | D90 (μm) | Typical application scenarios |
|---|---|---|---|---|
| ★ -80+150 mesh | ≥110 | 140±5 | ≤180 | Compression-molded electromagnetic shielding components, large-size magnetic powder cores, magnetic powder clutches, and transformer magnetic cores |
| ★ -150+250 mesh | ≥65 | 85±5 | ≤110 | High-frequency inductor cores, metal injection molded (MIM) components, precision electromagnetic shielding layers, and microwave-absorbing material fillers. |
* When the recommended specifications are in stock, we can deliver promptly. Other particle sizes are available for customization; please contact sales for confirmation.
| Parameter item | Unit/Condition | Typical indicators |
|---|---|---|
| Loose packing density | Natural accumulation state | ≥3.2 g/cm³ |
| Tap density | After mechanical vibration | ≥4.0 g/cm³ |
| Sphericity | SEM Image Analysis | ≥90% |
| Oxygen content | Inert gas fusion method | ≤0.20% (≤2000 ppm) |
* Magnetic property parameters (such as saturation magnetic induction, initial permeability, coercivity, resistivity, and Curie temperature) vary depending on composition and processing conditions. For detailed data, please Contact customer service 。
End-to-end testing capability
Each batch of powder undergoes comprehensive inspection for composition, particle size, flowability, sphericity, and magnetic properties, ensuring that the powder quality meets the stringent requirements of high-frequency inductors, electromagnetic shielding, and additive manufacturing. A fully traceable Certificate of Analysis (COA) is provided for every batch.
Typical application scenarios
Power Electronics
High-frequency inductors, transformer magnetic cores, wireless charging modules, common-mode chokes, PFC inductors
Electromagnetic shielding
5G base station shielding covers, precision instrument protective layers, EMI shielding for consumer electronics, and wireless charging shielding layers for automotive applications.
Sensor
Magnetic sensors, Hall-effect sensor cores, current-sensing probes, magnetic encoders
New energy vehicles
OBC on-board charger, DC-DC converter magnetic cores, drive motor sensors, battery management system (BMS) inductors
Microcomponents/MEMS
MEMS device magnetic cores, miniature motor stators, precision magnetic transmission assemblies
Additive manufacturing
Complex-structured magnetic components, custom-designed magnetic cores, and functionally graded magnetic assemblies
Wave-absorbing material
Microwave absorbers, stealth coating fillers, electromagnetic compatibility (EMC) absorbing sheets
Magnetic powder clutch
Industrial clutches and brakes utilize magnetic powder, enabling precise torque control through magnetic field regulation.
Packaging & Delivery
Powder packaging
Vacuum-sealed in a double-layer aluminum foil pouch (to prevent oxidation), with an outer iron or plastic drum.
Specifications: 1 kg, 5 kg, 10 kg, 25 kg, 50 kg per drum
Export packaging
Export orders are packed in wooden crates or pallets and reinforced to protect against moisture and impact.
Compatible with sea, air, and international express shipping.
Delivery time
Standard particle size in stock; ships within 5–7 days after order confirmation.
Custom particle size or minor formulation adjustments: 7–15 days
Batch Traceability
For each batch, a sample is retained, and the COA report is shipped with the goods.
Supports third-party testing (e.g., SGS)
Free sample
Free samples are provided for process validation.
Small-batch samples; bulk supply upon quality confirmation.
Customized Services
Particle size customization, insulating coating treatment, and pre-annealing treatment
Meets special operating conditions and equipment requirements
Shipping documents
COA, MSDS, ingredient list, packing list
Meets export customs clearance requirements and customer in-plant inspection standards.
Technical Support
Providing guidance on core‑forming and heat‑treatment process parameters.
Assist in resolving issues encountered during use.
Inquire Now for Free Samples
Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.
Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.
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Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.
