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Spherical Tungsten Powder · High-Purity Tungsten Powder
High sphericity · Low oxygen content

Spherical tungsten powder is produced using a plasma spheroidization process, with a sphericity of ≥95%, a purity of ≥99.9%, and an oxygen content of ≤0.05%. We primarily offer two particle size ranges: 2.0–2.4 μm (for powder metallurgy PM use) and 15–53 μm (for SLM 3D printing) , meeting diverse needs ranging from fine‑powder injection molding to additive manufacturing. Tungsten has a melting point of 3,422°C and a density of 19.3 g/cm³, exhibiting excellent high‑temperature strength, radiation shielding, and thermal management properties, and is widely used in aerospace, the nuclear industry, electronic packaging, medical radiation shielding, and precision tooling.
Request a free sample Technical Specifications

Core Advantages of Spherical Tungsten Powder

High sphericity · Excellent flowability

Plasma spheroidization process, with a sphericity of ≥95%, smooth particle surfaces, excellent flowability for 2.0–2.4 μm fine powder, and a Hall flow rate of ≤12 s/50 g for 15–53 μm powder.

Ultra-high melting point · High-temperature resistance

Melting point: 3,422°C; maintains excellent strength and creep resistance at elevated temperatures, making it suitable for extreme‑environment applications such as rocket nozzles and fusion‑energy components.

High Density · Shielding Performance

With a density of 19.3 g/cm³, it exhibits excellent radiation shielding properties and is used in medical radiation protection, the nuclear industry, and as a weighting material.

High Purity · Low Oxygen

Purity ≥ 99.9%, oxygen content ≤ 0.05%, excellent batch-to-batch consistency, high sintering/printing density, and outstanding mechanical properties.

Product Real-World Photos & Microscopic Morphology

Spherical tungsten powder

Actual product photos of the powder.

15–53 μm spherical tungsten powder

Uniform particle size, sphericity ≥ 95%, ideal feedstock for SLM 3D printing.

3D-printed tungsten parts

Complex-structured tungsten components, rocket nozzles, medical collimators

Spherical tungsten powder

Tungsten boasts the highest melting point (3,422°C), excellent high-temperature strength, a low coefficient of thermal expansion, and superior X-ray absorption, making it an indispensable material in aerospace, the nuclear industry, electronic packaging, and medical radiation shielding.

Chemical Composition (wt%, TIJO Internal Control Standard)

element W Fe Ni Mo C O N Other impurities
Typical value ≥99.9 ≤0.005 ≤0.003 ≤0.010 ≤0.003 ≤0.05 ≤0.002 ≤0.01

 

Main recommended particle size specifications

Application Particle size range D10 (μm) D50 (μm) D90 (μm) Loose packing density (g/cm³) Flowability (s/50g) Recommended Process
PM powder metallurgy 2.0–2.4 μm ≥1.2 2.0-2.4 ≤3.5 ≥4.5 NA* MIM micro-injection molding, ultrafine tungsten powder compaction, sintering
3D printing 15–53 μm ≥12 28-38 ≤55 ≥10.0 ≤13 SLM: Selective Laser Melting, Laser Cladding

* The flowability of ultrafine powders is not suitable for standard testing with a Hall flowmeter. Other particle sizes can be customized upon request.

Parameter item Typical value Note
Melting point 3422℃ The highest among refractory metals, suitable for ultra-high-temperature environments.
Density (theoretical) 19.3 g/cm³ When the sintering/printing density is ≥98%, the density is approximately 19.0 g/cm³.
Thermal conductivity (20°C) 173 W/(m·K) Good thermal conductivity
Linear thermal expansion coefficient (20–1000°C) 4.5×10⁻⁶ /°C Low thermal expansion and excellent dimensional stability.
Resistivity (20°C) 5.6 μΩ·cm Suitable for electronic packaging and electrode materials.

Core Advantages of 2.0–2.4 μm for Powder Metallurgy (PM)

Performance Dimension 2.0–2.4 μm spherical tungsten powder Conventional submicron tungsten powder
Sintering activity Moderate, with controllable shrinkage and high dimensional accuracy. Too high, prone to deformation and cracking.
Tap density ≥4.5 g/cm³, uniformly filled Lower, prone to porosity
MIM feedstock flowability Excellent; injection-molded with a full, robust finish. Generally, underfilling is likely to occur.
Oxygen content ≤0.05%, sintering does not readily increase oxygen content Relatively high (>0.1%), affecting densification.

A particle size of 2.0–2.4 μm is ideal for tungsten-based MIM feedstock, balancing sintering activity with dimensional stability, and is widely used in the mass production of precision tungsten alloy components.

Core advantages of 15–53 μm for 3D printing (SLM)

Performance Dimension 15–53 μm spherical tungsten powder Irregular tungsten powder/Other
Powder spreading uniformity ✓ Excellent, no agglomeration Poor; prone to blade jamming.
Print density ≥99% (under optimized parameters) ≤95%, highly porous
Surface quality Smooth, with a minimal spheroidization effect Rough, with severe spheroidization.
Mechanical Properties of Components Flexural strength ≥ 800 MPa Lower, with pronounced anisotropy.

15–53 μm is the mainstream particle size for tungsten-based SLM printing, and when combined with optimized processing parameters, it enables the fabrication of complex, high-density tungsten components.

Typical application areas

Powder Metallurgy (PM/MIM)

2.0–2.4 μm is used for tungsten alloy injection molding, high‑density counterweights, armor‑piercing penetrator cores, and shielding components.

3D printing (SLM)

15–53 μm is used for rocket nozzles, heat exchangers, complex tungsten components, and medical collimators.

Aerospace

High-temperature engine components, combustion chamber liners, and satellite structural parts

Electronic packaging

Tungsten-copper/tungsten-silver heat sink substrates, semiconductor heat sinks, microwave tube grids

Medical/Nuclear Industry

X-ray target materials, radiotherapy shielding blocks, nuclear radiation protection containers

Thermal spraying

Plasma-sprayed tungsten coating, resistant to high-temperature erosion and ablation.

End-to-end testing capability

Laser Particle Size Analyzer Oxygen, Nitrogen, and Hydrogen Analyzer Scanning Electron Microscopy (SEM+EDS) Carbon-sulfur analyzer Hall flowmeter/vibrating density meter ICP-OES Elemental Analysis

Each batch of spherical tungsten powder undergoes comprehensive inspection for composition, particle size, oxygen content, sphericity, flowability, and tapped/loose bulk density, with a Certificate of Analysis (COA) provided.

Packaging & Delivery

 

Powder packaging

Aluminum foil bag vacuum sealing + iron drum/plastic drum
1 kg, 5 kg, 10 kg
 

 

Delivery time

Fast delivery of standard products

 

Batch Traceability

Sample retained for each batch; COA report shipped with the goods.

 

Free sample

Provide samples
For process validation

 

Customized Services

Particle size can be customized to meet customer requirements.

 

Technical Support

From powder selection to MIM/3D printing process optimization
Assist customers with development

Inquire Now for Free Samples

Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.

WhatsApp:+86 181 4263 6992

E-mail: sales01@hntijo.com

Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.

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