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CuZn copper-zinc alloy powder · Brass powder · CuZn20
Uniform composition · Excellent electrical and thermal conductivity · Specifically for powder metallurgy/brazing -300 mesh, main recommendation

CuZn copper–zinc alloy powder (brass powder) is primarily composed of copper and zinc, produced via a non‑vacuum atomization process. It features precise composition, excellent impurity control, superior electrical and thermal conductivity, and outstanding corrosion resistance. Our flagship grade is CuZn20 (Cu ≥ 80%, Zn ≈ 20%), with additional options including CuZn30, CuZn40, and BCu54Zn (copper–zinc brazing alloy). The powder exhibits an irregular or near‑spherical morphology, good flowability, and a particle size distribution dominated by –300 mesh (≤48 μm); custom specifications ranging from 15 to 150 μm are also available. This material finds extensive applications in powder metallurgy for oil‑impregnated bearings, gears, and locks; in friction materials such as brake and clutch linings; in welding and brazing alloys; and as a catalyst in the chemical industry. Our core technical team originates from the Powder Metallurgy Research Institute at Central South University.

Process Advantages

Precise formulation · Low impurities

Zinc content is precisely controlled, and key impurities are rigorously managed, ensuring consistent and stable material performance.

Excellent electrical and thermal conductivity

It exhibits excellent electrical and thermal conductivity, making it suitable for applications that demand both thermal and electrical conduction, such as thermal management and soldering fillers.

Highly corrosion-resistant

The copper–zinc alloy forms a dense oxide film, offering resistance to atmospheric, freshwater, and weak acid corrosion, thereby extending the service life of components.

Particle size is flexibly adjustable.

Standard—300 mesh; customizable to any particle size within the 15–150 μm range with a narrow particle-size distribution, suitable for PM, MIM, and brazing processes.

Product Real-World Photos & Microscopic Morphology

-300 mesh powder SEM

Irregular/spherical particles with a narrow particle size distribution and excellent flowability.

Real-life photos of the powder

Yellow powder, packaged in vacuum‑sealed aluminum foil bags or iron drums, with batch traceability.

Powder Metallurgy/Brazed Components

Typical applications include oil-impregnated bearings, gears, and brazed joints.

CuZn copper-zinc alloy powder: high-performance brass powder

Copper–zinc alloy (brass) exhibits excellent mechanical properties, corrosion resistance, and electrical and thermal conductivity, making it a key material in powder metallurgy and brazing applications. Using a combination of non‑vacuum atomization and precision sieving, we produce a range of Cu–Zn alloy powders, with CuZn20 (copper ≥ 80%, zinc ≈ 20%) as the flagship grade. We also offer CuZn30, CuZn40, and powders compliant with the brazing standard BCu54Zn (copper 53–55%, zinc remainder). These powders feature high purity and superior flowability, finding widespread use in powder‑metallurgy components such as oil‑impregnated bearings, gears, and locks; friction materials like brake pads and clutch discs; as well as copper‑based brazing fillers, chemical catalysts, and gold‑simulating coatings.

Chemical Composition (wt%, multiple grades)

Grade Cu Zn Fe ≤ Pb ≤ Total other impurities ≤
CuZn20 Bal. 19.5-20.5 0.1 0.03 0.2
CuZn30 Bal. 29.5-30.5 0.1 0.03 0.2
CuZn40 Bal. 39.5-42.5 0.1 0.03 0.2
BCu54Zn 53.0-55.0 Bal. 0.1 0.03 0.2

* Oxygen content is well controlled and can be further reduced upon customer request. Custom copper–zinc ratios are also available.

Key Particle Size Specifications & Physical Properties

Particle size specification Corresponding mesh count D50 range (μm) Loose packing density (g/cm³) Tap density (g/cm³) Flowability (s/50g) Appearance Typical Applications
-300 mesh ≤48μm 25-40 3.0-3.8 4.0-4.8 ≤30 Irregular/spheroidal Powder metallurgy pressing, oil-impregnated bearings, brazing filler metals
-200 mesh ≤75μm 45-65 3.2-4.0 4.2-5.0 ≤28 Irregular/spheroidal Powder metallurgy, friction materials, thermal spraying
15–53 μm -270+500 mesh 25-38 3.0-3.8 4.0-4.8 ≤30 Spheroidal MIM, SLM, Precision Brazing
53-150 μm -100+270 mesh 70-110 3.5-4.2 4.5-5.2 ≤26 Irregular Thermal spraying, coarse powder for powder metallurgy

* -300 mesh is the standard stock particle size; other particle sizes are available upon request. Particle morphology can be tailored to meet process requirements.

Parameter item Typical value of CuZn20 Note
Density (theoretical) 8.5–8.7 g/cm³ Decreases with increasing zinc content.
Melting point range 900-940℃ Suitable for copper-based brazing and powder metallurgy sintering.
Electrical conductivity Excellent In the annealed state, it decreases slightly with increasing zinc content.
Thermal conductivity (20°C) Excellent Good thermal conductivity

Typical application areas

Powder metallurgy

Oil-impregnated bearings, gears, locks, precision structural components, and powder metallurgy copper-based parts

Friction material

Brake pads, clutch facings, wear-resistant linings, copper-based friction materials

Welding filler metal

Copper–zinc brazing alloy (BCu54Zn), alloy filler powder, flame brazing

Chemical catalysis

Corrosion-resistant catalyst support, methanol synthesis catalyst, desulfurizing agent

Surface decoration

Imitation gold coating, metal crafts, decorative coatings

3D printing

Metal powder bed fusion, laser cladding, conductive structural components

CuZn20 alloy powder vs. pure copper powder

Performance Dimension CuZn20 (brass powder) Pure copper powder
Strength/Hardness ✓ Higher (solid-solution strengthening) Lower
Corrosion resistance ✓ Superior to pure copper General
Electrical conductivity Good Excellent
Cost Lower (zinc partially replaces copper) Relatively high
Sintering shrinkage rate Smaller, with high dimensional accuracy. Relatively large contraction

While maintaining excellent electrical conductivity, CuZn alloys significantly enhance strength, hardness, and corrosion resistance, all at a lower cost, making them an economical choice for powder metallurgy components and brazing fillers.

Process Recommendations and Parameters

Craftsmanship Recommended particle size Key parameters Product Performance
Powder metallurgy pressing + sintering -300 mesh Pressing at 400–600 MPa, sintering at 850–920°C, in a reducing atmosphere. Density ≥ 8.2 g/cm³, hardness ≥ 60 HRB
Copper-based brazing alloy (BCu54Zn) -300 mesh Brazing temperature: 900–950°C, used with FB102 flux. Excellent joint strength, dense.
Thermal spraying 53–106 μm Plasma/Supersonic Spraying The coating is dense, corrosion-resistant, and wear-resistant.

 

End-to-end testing capability

Laser Particle Size Analyzer Oxygen, Nitrogen, and Hydrogen Analyzer Scanning Electron Microscopy (SEM+EDS) Carbon-sulfur analyzer Hall Flowmeter/Vibrated Density Meter ICP-OES Elemental Analysis

Each batch of CuZn powder is tested for major elements (Cu, Zn), impurities (Fe, Pb, etc.), particle size distribution, oxygen content, tapped and loose bulk densities, and flowability. A Certificate of Analysis (COA) is provided.

Packaging & Delivery

 

Powder packaging

Vacuum-sealed in a double-layer aluminum foil pouch (to prevent oxidation), with an outer iron or plastic drum.
Specifications: 1 kg, 5 kg, 10 kg, 25 kg, 50 kg per drum

 

Export packaging

Export orders are packed in wooden crates or palletized and reinforced to protect against moisture and impact.
Compatible with sea freight, air freight, and international express delivery.

 

Delivery time

Standard particle size in stock; ships within 2–5 days after order confirmation.
Customized particle size or composition: 7–12 days

 

Batch Traceability

For each batch, a sample is retained, and the COA report is shipped with the goods.
Supports third-party testing (e.g., SGS)

 

Free sample

Free samples are provided for process validation.
Small-batch samples; bulk supply upon quality confirmation.

 

Customized Services

Custom particle size, custom copper-to-zinc ratio
Meets special operating conditions and equipment requirements

 

Shipping documents

COA, MSDS, ingredient list, packing list
Meets export customs clearance requirements and customer in-plant inspection standards.

 

Technical Support

Providing guidance on powder metallurgy and brazing process parameters.
Assist in resolving issues during use.

Inquire Now for Free Samples

Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.

WhatsApp:+86 181 4263 6992

E-mail: sales01@hntijo.com

Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.

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