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Spherical nickel powder · High-purity spherical nickel powder · Ni
High sphericity · Low oxygen content · Specifically for 3D printing, MLCCs, and MIM 15–53 μm / -300 mesh / -400 mesh
Process Advantages
High sphericity · Excellent flowability
Excellent sphericity, smooth particle surfaces, and outstanding flowability, making it well-suited for SLM 3D printing, spray coating, and injection molding processes.
High purity · Low oxygen content
High nickel content, well‑controlled oxygen levels, and stringent control of critical impurities ensure material performance and batch-to-batch consistency.
Controllable particle size · Highly adaptable
Standard particle sizes of 15–53 μm, -300 mesh, -400 mesh, etc., with support for a wide range of customizations to meet diverse process requirements.
Low oxidizing power · Long-term stability
Encapsulated in an inert gas, it exhibits excellent oxidation resistance, remains resistant to oxidation during long-term storage, and ensures stable processing performance.
Product Real-World Photos & Microscopic Morphology
15–53 μm powder SEM
High sphericity, smooth particle surface, and narrow particle size distribution.
Real-life photos of the powder
Gray powder, packaged in vacuum-sealed aluminum foil bags or plastic bottles, with batch traceability.
3D printing/MLCC electrode
Complex structural components, multilayer ceramic capacitor electrodes, conductive pastes
Spherical nickel powder: high-performance nickel-based powder
Nickel is a metallic material renowned for its exceptional corrosion resistance, high‑temperature strength, and excellent electrical and thermal conductivity, making it widely used in electronics, energy, chemical processing, and additive manufacturing. Spherical nickel powder is produced via an inert‑gas atomization process: high‑purity nickel ingots are melted and atomized under an inert gas atmosphere, followed by precise sieving to yield a premium powder with superior sphericity and a narrow particle size distribution. The product boasts a high nickel content, tightly controlled oxygen levels, and trace impurities kept at extremely low concentrations, meeting the stringent requirements of advanced applications. It exhibits excellent flowability and a high tapped density, making it suitable for a variety of processes, including SLM 3D printing, metal injection molding (MIM), plasma spraying, conductive pastes, and battery materials. Particle sizes ranging from 15 to 53 μm are specifically engineered for additive manufacturing, enabling the fabrication of highly dense, complex nickel‑based alloy components; ultrafine powders down to −300 mesh/−400 mesh are ideal for MLCC electrodes, conductive adhesives, and catalytic supports. Customization is available across a broad range of particle sizes and nickel‑based alloy compositions, such as Ni‑Cu, Ni‑Cr, and Ni‑Co.
Chemical Composition (wt%, Internal Control Standard)
| Element | Content | Element | Content (ppm ≤) |
|---|---|---|---|
| Ni | ≥99% | Co | 200 |
| O | ≤0.2% | C | 100 |
| Total impurities | ≤0.1% | Yes | 20 |
| —— Other impurities —— | P | 10 | |
| Fe | 100 | S | 10 |
| Cu | 100 | Other individual | 20 |
Key Particle Size Specifications & Physical Properties
| Particle size specification | Corresponding mesh count (for reference) | D10 (μm) | D50 (μm) | D90 (μm) | Loose packing density (g/cm³) | Sphericity | Recommended Process |
|---|---|---|---|---|---|---|---|
| ★ 15–53 μm | -270+500 mesh | ≥12 | 30-38 | ≤55 | ≥4.2 | ≥95% | SLM 3D printing, laser cladding |
| ★ -300 mesh | ≤48μm | ≥15 | 25-40 | ≤52 | ≥4.0 | ≥95% | MIM injection molding, precision printing, and spray coating |
| ★ -400 mesh | ≤37μm | ≥10 | 20-30 | ≤42 | ≥3.8 | ≥93% | MLCC electrodes, conductive pastes, catalytic supports |
| -100+300 mesh | 53-150 μm | ≥45 | 80-110 | ≤150 | ≥4.5 | ≥90% | Thermal spraying, powder metallurgy |
| 100-250 μm | -60+150 mesh | ≥90 | 150-200 | ≤260 | ≥4.8 | ≥90% | Coarse powder spraying, solder filling |
* 15–53 μm and -300 mesh are our standard stock products; other particle sizes are available upon request.
| Parameter item | Numerical value | Note |
|---|---|---|
| CAS Registry Number | 7440-02-0 | — |
| Density (theoretical) | 8.902 g/cm³ | — |
| Melting point | 1453℃ | — |
| Boiling point | 2732℃ | — |
| Electrical conductivity (annealed state) | ≈14.3 MS/m | Excellent electrical conductivity |
Typical application areas
Electronics industry
MLCC electrodes, conductive adhesives, electromagnetic shielding materials, thick-film circuits
Additive manufacturing
3D-printed complex nickel-based alloy components, heat exchangers, and turbine blades
Energy battery
Lithium-ion battery anode materials, hydrogen fuel cell catalysts, supercapacitors
Chemical catalysis
Hydrogenation catalyst, chemical reaction support, reforming catalyst
MIM process
Precision metal parts injection molding, electronic connectors, medical devices
Thermal spraying
Plasma-sprayed wear- and corrosion-resistant coatings, HVOF coatings
Spherical nickel powder vs. irregular nickel powder
| Performance Dimension | Spherical nickel powder (TIJO) | Irregular nickel powder |
|---|---|---|
| Liquidity | ✓ Excellent | Poor; prone to clogging. |
| Loose packing density | ✓ High | Low |
| 3D printing compatibility | ✓ Even powder distribution, dense printing | Unable to use |
| MIM feedstock flowability | ✓ Excellent | Poor |
| Oxygen content | Well controlled | Relatively high |
Spherical nickel powder is the preferred choice for high-end additive manufacturing, MIM, and electronic paste processes, ensuring product quality and batch-to-batch consistency.
Process Recommendations and Parameters
| Craftsmanship | Recommended particle size | Key parameters | Product Performance |
|---|---|---|---|
| SLM 3D printing | 15–53 μm | Laser power: 150–350 W; layer thickness: 30–50 μm. | Excellent compactness and high strength. |
| MIM injection molding | -300 mesh | Feeding load: 88–92%; degreasing followed by sintering at 1300°C. | Complex small nickel parts |
| Conductive Paste (MLCC) | -400 mesh | Mixed with an organic carrier, screen-printed, and sintered. | The electrode is continuous, with high electrical conductivity. |
End-to-end testing capability
Each batch of spherical nickel powder is tested for nickel content, impurity elements, particle size distribution, oxygen content, sphericity, flowability, and tapped/loose bulk density. A Certificate of Analysis (COA) is provided.
Packaging & Delivery
Powder packaging
Vacuum-sealed in a double-layer aluminum foil pouch (to prevent oxidation), with an outer iron or plastic drum.
Specifications: 1 kg, 5 kg, 10 kg, 25 kg, 50 kg per drum
Export packaging
Export orders are packed in wooden crates or palletized and reinforced to protect against moisture and impact.
Compatible with sea, air, and international express shipping.
Delivery time
Standard particle size in stock; ships within 3–7 days after order confirmation.
Customized particle size or composition: 5–15 days
Batch Traceability
For each batch, a sample is retained, and the COA report is shipped with the goods.
Supports third-party testing (e.g., SGS)
Free sample
Free samples are provided for process validation.
Small-batch samples; bulk supply upon quality confirmation.
Customized Services
Custom particle size and custom nickel-based alloy composition
Meets special operating conditions and equipment requirements
Shipping documents
COA, MSDS, ingredient list, packing list
Meets export customs clearance requirements and customer in-plant inspection standards.
Technical Support
Providing guidance on process parameters for SLM, MIM, and slurry processes.
Assist in resolving issues during use.
Inquire Now for Free Samples
Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.
Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.
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Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.
