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TC4 titanium alloy powder · Ti-6Al-4V titanium alloy powder
High specific strength · Biocompatible · Specifically designed for aerospace and medical implants 15-53μm / 15-45μm / 45-105μm / 53-150μm

TC4 titanium alloy powder (corresponding to Ti‑6Al‑4V, ASTM Grade F5, and TiAl6V4) is an α+β dual-phase titanium alloy powder with titanium as the matrix and aluminum and vanadium as the primary alloying elements. It features low density, high as‑built tensile strength, and a specific strength that significantly surpasses that of steels and aluminum alloys. Compliant with ASTM F136 and ISO 5832‑3 medical standards, it exhibits excellent biocompatibility. The powder is produced via non‑vacuum gas atomization, offering superior sphericity, excellent flowability, and controllable oxygen content, making it suitable for processes such as selective laser melting (SLM), electron beam melting (EBM), powder metallurgy, and cold spray. It finds broad applications in aerospace structural components, medical implants, energy and chemical industry parts, and automotive lightweighting, among others. The core technical team hails from the Powder Metallurgy Research Institute of Central South University.

Process Advantages

High strength and lightweight · High specific strength

It has low density, high tensile strength in the as‑printed state, and a specific strength far exceeding that of steel and aluminum alloys, making it an ideal material for lightweight design.

Excellent corrosion resistance

Resistant to corrosion by seawater, chlorides, and acidic/alkaline media, it is well suited for harsh environments and delivers outstanding performance in marine engineering and the chemical industry.

Biocompatibility

Complies with ASTM F136 / ISO 5832-3 standards and is suitable for human implants, such as artificial joints, bone plates, dental implants, and more.

Process Compatibility · High Density

Compatible with a variety of processes, including SLM, EBM, and powder metallurgy, it delivers high part density and excellent batch-to-batch consistency.

Product Real-World Photos & Microscopic Morphology

15–53 μm powder SEM

High sphericity, narrow particle size distribution, and excellent flowability.

Real-life photos of the powder

Gray powder, packaged in vacuum-aluminum foil bags or iron drums, with argon gas protection.

3D printing / medical / aerospace components

Aeroengine blades, artificial joints, and lightweight structural components

TC4 titanium alloy powder (Ti-6Al-4V)

TC4 (Ti‑6Al‑4V) is the most widely used and technologically mature titanium alloy grade. Based on a titanium (Ti) matrix, it incorporates aluminum (Al) as an α‑phase stabilizer to enhance heat resistance and specific strength, while vanadium (V) serves as a β‑phase stabilizer to improve ductility. This alloy combines high strength, lightweight characteristics, excellent corrosion resistance, and superior biocompatibility, with a specific strength that far exceeds that of steels and aluminum alloys. TIJO produces TC4 spherical powder using a non‑vacuum gas atomization process, resulting in high sphericity, excellent flowability, controllable oxygen content, and outstanding batch-to-batch consistency. The material is suitable for processes such as selective laser melting (SLM), electron beam melting (EBM), powder metallurgy compaction and sintering, and cold spraying. It finds extensive applications in aerospace (engine blades, structural components), medical implants (artificial joints, bone plates, dental implants), the energy and chemical industries (corrosion‑resistant valves, deep‑sea components), automotive lightweighting, and marine engineering. The product complies with ASTM F136, ISO 5832‑3, and GB/T 3620.1‑2016 standards.

Corresponding grade

Standard system Corresponding grade
China GB/T TC4
American ASTM Grade F5
International ISO TiAl6V4
German DIN TiAl6V4
Japanese JIS YATB640
French NF TA6V
Russian TOCT BT6

* Complies with ASTM F136, ISO 5832-3, ASTM B348, and GB/T 3620.1-2016 standards.

Chemical Composition (wt%)

Element Content range Note
Ti Margin (≈90%) Matrix element
Al 5.50-6.75 Alpha-phase stabilizing elements, enhancing heat resistance and specific strength.
V 3.50-4.50 β-phase stabilizing element, improves ductility.
Fe ≤0.25-0.30 Impurity element
O ≤0.13-0.20 Impurity element
C ≤0.08 Impurity element
N ≤0.05 Impurity element
H ≤0.012-0.015 Impurity element

* Complies with ASTM F136, ISO 5832‑3, and GB/T 3620.1‑2016 standards. The specific composition shall be subject to the batch inspection report.

Particle Size Specifications & Physical Properties

Particle size specification Loose packing density (g/cm³) Hall flow rate (s/50g) Oxygen content (ppm) D10(μm) D50(μm) D90(μm) Recommended Process
15–53 μm ≥2.40 ≤35-40 800-1600 ≥17.0 30.0-40.0 ≤58.0 SLM/LPBF laser printing
15–45 μm ≥2.40 ≤35-40 800-1600 ≥15.0 25.0-35.0 ≤50.0 SLM/LPBF Precision Printing
0-15μm ≥2.10 — 800-1600 ≥4.0 6.0-12.0 ≤20.0 Fine powder metallurgy, MIM
45–105 μm ≥2.50 ≤40 800-1600 ≥55.0 70.0-80.0 ≤120.0 EBM electron beam melting, powder metallurgy
53-150 μm ≥2.40 ≤40 800-1600 ≥50.0 80.0-100.0 ≤155.0 Powder metallurgy, hot isostatic pressing
45-150 μm ≥2.40 ≤40 800-1600 ≥45.0 80.0-100.0 ≤155.0 Powder metallurgy, thermal spraying

* 15–53 μm is the standard recommended specification; other particle sizes are available upon request. Refer to the batch test report for specific details.

Dense State & Mechanical Properties

Dense-state performance

Parameter Typical value
Density 4.43 g/cm³
Degree of densification (metallographic method) >99.9%
Hardness (as-printed) 38 ± 3 HRC

Mechanical Properties (Reference Values)

Status Tensile strength (MPa) Yield Strength (MPa) Elongation (%)
Print state 1230±50 1050±50 7±3
Heat-treated state 1015±50 950±50 13±3
Heat-treated condition (400°C) 700±30 585±30 14±3

* Heat treatment process: Hold at 800°C for 4 hours, then furnace-cool. Varies depending on the process and the heat‑treatment condition.

Typical application areas

Aerospace

Aircraft engine blades, spacecraft structural components, and rocket fuel tanks—high specific strength and corrosion resistance.

Medical implant

Artificial joints, bone plates, dental implants, and cranial prostheses exhibit excellent biocompatibility.

Energy and Chemical Industry

Deep-sea drilling components, corrosion-resistant valves, and heat exchangers exhibit excellent corrosion resistance.

Automotive industry

Lightweight racing components and high-end suspension systems—lightweight yet highly robust.

Additive manufacturing

Topological optimization of functional components, customized complex molds, and integrated forming of intricate structures.

Marine Vessels

Pressure-resistant hulls, valve pumps, propellers, and engine components—lightweight, high-strength, and corrosion-resistant.

Medical device

Porous and dense titanium biomaterials, personalized design and fabrication

TC4 vs. Related Titanium Alloys

Material Type Key Features Tensile strength (MPa) Density (g/cm³) Main applications
TC4 (Ti-6Al-4V) α+β dual-phase, the most widely used, with excellent overall performance. ≥895 4.43 Aerospace, medical implants, automotive
TC4 ELI Ultra-low gap, high-toughness fracture resistance ≥860 4.43 Medical implants
TA1/TA2 (Industrial Pure Titanium) High-purity titanium, excellent corrosion resistance, relatively low strength 240-390 4.51 Chemical equipment, corrosion-resistant structural components
TA15 Near-α type, with excellent high-temperature performance ≈1160 4.45 High-temperature structural components

TC4 is the most widely used and technologically mature titanium alloy grade, with a specific strength far exceeding that of steels and aluminum alloys, and a maximum long-term service temperature of 400°C.

Process Recommendations and Component Selection

Craftsmanship Recommended particle size Key parameters Post-processing
SLM/LPBF Additive Manufacturing 15-53μm / 15-45μm Laser power: 150–350 W; layer thickness: 30–50 μm; preheating temperature: 100–200 °C. Stress relief + heat treatment
EBM Electron Beam Melting 45–105 μm Electron beam power: 1–3 kW; layer thickness: 50–100 μm. Heat treatment
Powder metallurgy pressing + sintering 53-150 μm Press at 400–700 MPa, sinter at 1100–1250°C (in vacuum or argon atmosphere). Heat treatment
MIM injection molding 0-15μm Catalytic degreasing + sintering at 1200–1250°C Heat treatment

* When handling titanium powder, strict precautions must be taken to prevent explosions and oxidation; sintering or printing is recommended under vacuum or in an argon atmosphere.

End-to-end testing capability

Laser Particle Size Analyzer Oxygen, Nitrogen, and Hydrogen Analyzer Scanning Electron Microscopy (SEM+EDS) Carbon-sulfur analyzer Hall flowmeter/vibrating density meter ICP-OES Elemental Analysis

Each batch of TC4 powder is analyzed for major elements (Ti, Al, V), impurities (Fe, O, C, N, H), particle size distribution, oxygen content, flowability, and both loose‑packed and tapped densities. A Certificate of Analysis (COA) is provided, compliant with ASTM F136 and ISO 5832‑3 standards.

Packaging & Delivery

 

Powder packaging

Vacuum-sealed in a double-layer aluminum foil pouch (to prevent oxidation), with an outer iron or plastic drum.
Specifications: 1 kg, 5 kg, 10 kg, 25 kg, 50 kg per drum

 

Export packaging

Export orders are packed in wooden crates or pallets and reinforced to protect against moisture and impact.
Compatible with sea freight, air freight, and international express delivery.

 

Delivery time

Standard particle size in stock; ships within 3–7 days after order confirmation.
Custom particle size or minor formulation adjustments: 7–15 days

 

Batch Traceability

For each batch, a sample is retained, and the COA report is shipped with the goods.
Supports third-party testing (e.g., SGS)

 

Free sample

Free samples are provided for process validation.
Small-batch samples; bulk supply upon quality confirmation.

 

Customized Services

Custom particle size, fine-tuned formulation
Meets special operating conditions and equipment requirements

 

Shipping documents

COA, MSDS, ingredient list, packing list
Meets export customs clearance requirements and customer in-plant inspection standards.

 

Technical Support

Provides process parameter guidance for SLM, EBM, and MIM technologies.
Assist in resolving issues encountered during use.

Inquire Now for Free Samples

Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.

WhatsApp:+86 181 4263 6992

E-mail: sales01@hntijo.com

Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.

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