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4045 Aluminum Alloy Powder · TIJO-4045
Aluminum-silicon brazing alloy -300 mesh / -150 mesh

4045 (corresponding to ASTM B4045) is an aluminum–silicon brazing alloy containing 9–11% silicon. It features a low melting point, excellent fluidity, and strong gap-filling capability, making it the standard brazing filler metal for aluminum and aluminum alloys. Produced by gas atomization, it offers batch-to-batch consistency and particle sizes ranging from -300 mesh to -150 mesh, suitable for vacuum brazing, atmosphere‑protected brazing, and flame brazing.

Process Advantages

Low-melting eutectic system

Al–Si eutectic composition, with a moderate melting point and a favorable brazing temperature range, results in minimal thermal impact on the base material.

Excellent liquidity

The powder exhibits a well‑balanced particle size distribution, excellent spreading properties upon melting, strong gap‑filling capability, and produces brazed joints that are dense and reliable.

Specialized aluminum brazing filler metal

Standard brazing filler metals for aluminum and aluminum alloys exhibit excellent wettability with the base material, resulting in high joint strength and outstanding corrosion resistance.

Flexibly customizable granularity

We offer standard particle size specifications such as -300 mesh and -150 mesh, and also provide customized solutions tailored to customers’ specific process parameters.

Product Real-World Photos & Microscopic Morphology

Powder SEM morphology

High sphericity, narrow particle size distribution, and excellent flowability.

Real-life photos of the powder

Gray powder, packaged in vacuum-aluminum foil bags or iron drums.

Typical Applications

Finished Products / Application Scenarios Showcase

4045 aluminum alloy powder

4045 is the most widely used aluminum brazing filler metal. TIJO offers 4045 aluminum alloy powder, with composition strictly controlled to standard specifications, and it is extensively employed for brazing radiators, heat exchangers, automotive air-conditioning systems, and aluminum components.

Corresponding grade

Standard system Corresponding grade
Grade 4045
Specifications -300 mesh / -150 mesh

Chemical composition (wt%)

element Yes Fe Cu Zn Mn Magnesium Al
Content range 9.0-11.0 ≤0.8 ≤0.30 ≤0.1 ≤0.05 ≤0.05 Bal.

* The batch COA test report shall prevail.

Particle Size Specifications & Physical Properties

Particle size specification Typical Value / Description
-300mesh ≈48 μm (passing through a -300 mesh sieve)
-150 mesh ≈105 μm (passing through a -150 mesh sieve)

* Physical properties such as loose‑packed and tapped densities, and flowability, shall be determined in accordance with the Certificate of Analysis (COA) for each batch.

Heat Treatment / Process Reference

Stage Process parameters Explanation
Solidus 577℃ Al-Si eutectic temperature
Liquidus line 590℃ Completely melted
Brazing temperature 590-605℃ Recommended brazing temperature range

Typical application areas

Aluminum brazing

Typical application scenarios

Radiator

Typical application scenarios

Heat exchanger

Typical application scenarios

4045 Aluminum Alloy Powder vs. Related Materials

Material Type Key Features Key indicators Typical Applications
AlSi10Mg Cast aluminum alloy If 9-11% 3D-printed structural components
Pure aluminum powder Good electrical and thermal conductivity Al≥99.5% Electrical/thermal conductivity

Recommended Process Parameters

Process Type Recommended particle size Key Process Parameters Post-processing
Additive manufacturing 15–53 μm L-PBF laser powder bed fusion Stress-relief annealing
Powder metallurgy pressing -200 mesh / -300 mesh Pressing + Sintering Annealing
MIM injection molding -400 mesh Catalytic degreasing + sintering Annealing

* The parameters are typical recommended values; actual settings should be adjusted based on the equipment and workpiece.

End-to-end testing capability

Laser Particle Size Analyzer Oxygen, Nitrogen, and Hydrogen Analyzer Scanning Electron Microscopy (SEM+EDS) Carbon-sulfur analyzer Hall flowmeter/vibrating density meter ICP-OES Elemental Analysis

Each batch is tested for particle size distribution, purity/composition, oxygen content, bulk and tapped densities, and flowability, with a Certificate of Analysis (COA) provided.

Packaging & Delivery

 

Powder packaging

Vacuum-sealed in a double-layer aluminum foil pouch (to prevent oxidation), with an outer iron or plastic drum.
Specifications: 1 kg, 5 kg, 10 kg, 25 kg, 50 kg per drum

 

Export packaging

Export orders are packed in wooden crates or pallets and reinforced to protect against moisture and impact.
Compatible with sea, air, and international express shipping.

 

Delivery time

Standard particle size in stock; ships within 5–7 days after order confirmation.
Custom particle size or minor formulation adjustments: 7–15 days

 

Batch Traceability

For each batch, a sample is retained, and the COA report is shipped with the goods.
Supports third-party testing (e.g., SGS)

 

Free sample

Free samples are provided for process validation.
Small-batch samples; bulk supply upon quality confirmation.

 

Customized Services

Custom particle size, fine-tuned formulation
Meets special operating conditions and equipment requirements

 

Shipping documents

COA, MSDS, ingredient list, packing list
Meets export customs clearance requirements and customer in-plant inspection standards.

 

Technical Support

Provide process parameter guidance.
Assist in resolving issues encountered during use.

Inquire Now for Free Samples

Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.

WhatsApp:+86 181 4263 6992

E-mail: sales01@hntijo.com

Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.

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