4045 Aluminum Alloy Powder · TIJO-4045
Aluminum-silicon brazing alloy -300 mesh / -150 mesh
Process Advantages
Low-melting eutectic system
Al–Si eutectic composition, with a moderate melting point and a favorable brazing temperature range, results in minimal thermal impact on the base material.
Excellent liquidity
The powder exhibits a well‑balanced particle size distribution, excellent spreading properties upon melting, strong gap‑filling capability, and produces brazed joints that are dense and reliable.
Specialized aluminum brazing filler metal
Standard brazing filler metals for aluminum and aluminum alloys exhibit excellent wettability with the base material, resulting in high joint strength and outstanding corrosion resistance.
Flexibly customizable granularity
We offer standard particle size specifications such as -300 mesh and -150 mesh, and also provide customized solutions tailored to customers’ specific process parameters.
Product Real-World Photos & Microscopic Morphology
Powder SEM morphology
High sphericity, narrow particle size distribution, and excellent flowability.
Real-life photos of the powder
Gray powder, packaged in vacuum-aluminum foil bags or iron drums.
Typical Applications
Finished Products / Application Scenarios Showcase
4045 aluminum alloy powder
4045 is the most widely used aluminum brazing filler metal. TIJO offers 4045 aluminum alloy powder, with composition strictly controlled to standard specifications, and it is extensively employed for brazing radiators, heat exchangers, automotive air-conditioning systems, and aluminum components.
Corresponding grade
| Standard system | Corresponding grade |
|---|---|
| Grade | 4045 |
| Specifications | -300 mesh / -150 mesh |
Chemical composition (wt%)
| element | Yes | Fe | Cu | Zn | Mn | Magnesium | Al |
|---|---|---|---|---|---|---|---|
| Content range | 9.0-11.0 | ≤0.8 | ≤0.30 | ≤0.1 | ≤0.05 | ≤0.05 | Bal. |
* The batch COA test report shall prevail.
Particle Size Specifications & Physical Properties
| Particle size specification | Typical Value / Description |
|---|---|
| -300mesh | ≈48 μm (passing through a -300 mesh sieve) |
| -150 mesh | ≈105 μm (passing through a -150 mesh sieve) |
* Physical properties such as loose‑packed and tapped densities, and flowability, shall be determined in accordance with the Certificate of Analysis (COA) for each batch.
Heat Treatment / Process Reference
| Stage | Process parameters | Explanation |
|---|---|---|
| Solidus | 577℃ | Al-Si eutectic temperature |
| Liquidus line | 590℃ | Completely melted |
| Brazing temperature | 590-605℃ | Recommended brazing temperature range |
Typical application areas
Aluminum brazing
Typical application scenarios
Radiator
Typical application scenarios
Heat exchanger
Typical application scenarios
4045 Aluminum Alloy Powder vs. Related Materials
| Material Type | Key Features | Key indicators | Typical Applications |
|---|---|---|---|
| AlSi10Mg | Cast aluminum alloy | If 9-11% | 3D-printed structural components |
| Pure aluminum powder | Good electrical and thermal conductivity | Al≥99.5% | Electrical/thermal conductivity |
Recommended Process Parameters
| Process Type | Recommended particle size | Key Process Parameters | Post-processing |
|---|---|---|---|
| Additive manufacturing | 15–53 μm | L-PBF laser powder bed fusion | Stress-relief annealing |
| Powder metallurgy pressing | -200 mesh / -300 mesh | Pressing + Sintering | Annealing |
| MIM injection molding | -400 mesh | Catalytic degreasing + sintering | Annealing |
* The parameters are typical recommended values; actual settings should be adjusted based on the equipment and workpiece.
End-to-end testing capability
Each batch is tested for particle size distribution, purity/composition, oxygen content, bulk and tapped densities, and flowability, with a Certificate of Analysis (COA) provided.
Packaging & Delivery
Powder packaging
Vacuum-sealed in a double-layer aluminum foil pouch (to prevent oxidation), with an outer iron or plastic drum.
Specifications: 1 kg, 5 kg, 10 kg, 25 kg, 50 kg per drum
Export packaging
Export orders are packed in wooden crates or pallets and reinforced to protect against moisture and impact.
Compatible with sea, air, and international express shipping.
Delivery time
Standard particle size in stock; ships within 5–7 days after order confirmation.
Custom particle size or minor formulation adjustments: 7–15 days
Batch Traceability
For each batch, a sample is retained, and the COA report is shipped with the goods.
Supports third-party testing (e.g., SGS)
Free sample
Free samples are provided for process validation.
Small-batch samples; bulk supply upon quality confirmation.
Customized Services
Custom particle size, fine-tuned formulation
Meets special operating conditions and equipment requirements
Shipping documents
COA, MSDS, ingredient list, packing list
Meets export customs clearance requirements and customer in-plant inspection standards.
Technical Support
Provide process parameter guidance.
Assist in resolving issues encountered during use.
Inquire Now for Free Samples
Fill out the form on the right or contact us directly; we will provide product samples, technical data sheets, and price quotes to help you quickly complete your additive manufacturing process validation.
Address: No.39, Liandong Yougu lnd. Park, Bachelor Street,Changsha City,Hunan Province, China.
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